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David Clark 40583G-01 – H3440 Headset for Series 3000 PTT Radio Adapter

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The David Clark 40583G-01 H3440 Series 3000 Headset is a behind-the-head (BTH) communication headset designed for use with the Series 3000 PTT Two-Way Radio Adapter, providing comfort, durability, and reliable communication in high-noise environments.

Features

General Information
Part #40583G-01
ManufacturerDavid Clark
Shipping Information
Schedule B8518903000
ECCNEAR99

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AIRCRAFT COMPATIBILITY

Compatible Aircraft*
*This list is for general reference only and may not be entirely accurate for all aircraft. Please confirm all equipment meets the requirements of your aircraft with the owners/maintenance manuals prior to purchasing or using with your aircraft.

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QUESTIONS & ANSWERS

Question:
What environments is the David Clark H3440 headset designed for?
Answer:

The H3440 Headset is designed for high-noise environments such as aircraft ramp operations, ground support, and industrial settings where clear two-way communication is essential. Its behind-the-head design accommodates protective helmets or caps, making it ideal for personnel who need both hearing protection and situational awareness.

Asked October 27, 2025
Question:
How does the H3440 differ from the H3441 or H3442 models?
Answer:

The H3440 is a dual-ear, behind-the-head headset that provides a balanced blend of comfort, protection, and noise reduction with a certified Noise Reduction Rating (NRR) of 23 dB. The H3441 is a single-ear version for users who require greater ambient awareness, while the H3442 features dual sealed earcups for maximum attenuation in extreme noise environments.

Asked October 27, 2025
Question:
What kind of microphone does the H3440 use?
Answer:

The headset is equipped with the David Clark M-7A noise-canceling electret microphone, which delivers crystal-clear voice transmission even in the noise of jet ramps or heavy equipment. Its hybrid wire-flex boom rotates up to 200 degrees for precise placement on either the left or right side, allowing for comfortable use by any operator.

Asked October 27, 2025
Question:
What systems or adapters can the H3440 connect to?
Answer:

The H3440 interfaces seamlessly with David Clark Series 3000 PTT Radio Adapters and can also be used with Series 3100, 3400, and 3800 intercom systems. It utilizes the standard SC-267/PJ-051 plug, ensuring compatibility with most commercial or industrial two-way communication setups.

Asked October 27, 2025
Question:
How does the headset maintain comfort during long shifts?
Answer:

The undercut Comfort-Gel ear seals contour naturally to the wearer’s head, reducing pressure and improving airflow. Combined with a low-tension headband assembly, the headset minimizes fatigue over long operations while maintaining a secure seal for consistent acoustic performance.

Asked October 27, 2025
Question:
Is the H3440 durable enough for ramp and maintenance environments?
Answer:

Yes. The headset features rugged ABS domes, a reinforced carbon steel spring assembly, and a shielded four-conductor cord designed to resist RFI/EMI interference. These components ensure long-term durability under demanding conditions, such as vibration, moisture, and extreme temperatures.

Asked October 27, 2025
Question:
What makes the H3440 suitable for push-to-talk (PTT) radio applications?
Answer:

The 30” straight cord and standard PJ-051 plug allow quick integration with David Clark PTT adapters and mobile radio systems. Its noise-canceling mic ensures clear transmission during vehicle or ramp operations, making it a preferred choice for personnel who rely on hands-on control while maintaining communication.

Asked October 27, 2025
Question:
How should the H3440 be fitted for best noise attenuation?
Answer:

For optimal performance, ensure the earcups fully enclose both ears and the adjustable strap sits comfortably below any protective headgear. Proper fit is critical for achieving the rated 23 dB Noise Reduction Rating (NRR). Glasses with thin temples or minimal gaps are recommended to maintain a secure seal.

Asked October 27, 2025
Question:
Does the H3440 headset require special maintenance?
Answer:

Maintenance is straightforward – wipe ear seals and domes with a damp cloth, avoid solvents, and store the headset in a dry area when not in use. Regular inspection of cables and connectors helps prevent communication dropouts, ensuring consistent reliability throughout daily use.

Asked October 27, 2025
Question:
How does the headset perform in cold or humid environments?
Answer:

The H3440 is engineered to operate reliably across a wide range of climates. The gel ear seals remain flexible even in cold conditions, and the shielded cord resists moisture and corrosion, maintaining dependable communication in both arid and humid ramp environments.

Asked October 27, 2025
Question:
Why is the H3440 preferred for two-ear communication in ground support?
Answer:

Operators favor the H3440 because it provides both high noise protection and clear communication without isolating them completely from situational sounds. The dual-ear, behind-the-head configuration strikes the right balance of protection, comfort, and awareness for ramp agents, mechanics, and tug drivers.

Asked October 27, 2025
Question:
How does the headset prevent interference from nearby radio sources?
Answer:

The H3440 utilizes RFI/EMI-shielded four-conductor cabling to maintain audio clarity in the vicinity of high-power transmitters or aircraft electronics. This shielding reduces distortion and ensures consistent voice quality, even in high-signal environments like maintenance hangars or flight lines.

Asked October 27, 2025
Question:
Can replacement parts for the H3440 be purchased separately?
Answer:

Yes. PJi offers individual replacement parts for the David Clark H3440 headset, including the undercut gel ear seals (40863G-02), M-7A microphone (09168P-33), cord assembly (18028G-09), adjustable strap (10370G-03), and dome and mic boom kits (40688G-71). This allows users to restore their headset to full function without replacing the entire unit.

Asked October 27, 2025