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David Clark 40583G-02 – H3441 Pushback Tug Headset

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The David Clark H3441 (40583G-02) is a wired headset designed for tug drivers in pushback operations. This behind-the-head (BTH) style headset is intended to be worn under helmets or safety caps.

Features

Alternate Models
H3441David Clark Base Model Number
General Information
Part #40583G-02
ManufacturerDavid Clark
Shipping Information
Schedule B8518903000
ECCNEAR99

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AIRCRAFT COMPATIBILITY

Compatible Aircraft*
*This list is for general reference only and may not be entirely accurate for all aircraft. Please confirm all equipment meets the requirements of your aircraft with the owners/maintenance manuals prior to purchasing or using with your aircraft.

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QUESTIONS & ANSWERS

Question:
What type of operations is the David Clark H3441 headset designed for?
Answer:

The H3441 Pushback Tug Headset is designed for high-noise communication environments, such as aircraft pushback, ramp, towing, and industrial vehicle operations. Its single-ear, behind-the-head style makes it ideal for users wearing helmets or hard hats, while still allowing them to hear ambient sound for safety awareness.

Asked October 27, 2025
Question:
How does the H3441 differ from the dual-ear H3442 model?
Answer:

The H3441 uses a single, noise-attenuating earcup with a vented dome on the opposite side, allowing the operator to hear external sounds. In contrast, the H3442 has two fully sealed earcups for maximum noise reduction. This makes the H3441 a better choice for operations where situational awareness is as vital as communication clarity.

Asked October 27, 2025
Question:
Is the H3441 headset compatible with intercom or radio systems?
Answer:

Yes. The H3441 is compatible with David Clark Series 3100, 3400, and 3800 intercom systems, as well as Series 3000 mobile radio adapters, making it suitable for both wired and vehicle-mounted communication setups.

Asked October 27, 2025
Question:
What kind of microphone does the H3441 use?
Answer:

The H3441 features a David Clark M-7A electret, noise-canceling microphone, which provides clear, distortion-free transmission in high-noise environments. The microphone is mounted on a hybrid wire-flex boom that rotates 280°, allowing for placement on either the left or right side, depending on user preference.

Asked October 27, 2025
Question:
How should the H3441 be worn for the best comfort and performance?
Answer:

The behind-the-head design should rest comfortably below protective headgear, with the adjustable overhead strap providing stability. Ensure the gel-filled ear seal fully encloses the ear for best audio isolation and comfort. The reversible spring assembly allows the microphone boom to switch sides easily, accommodating both left- and right-handed users.

Asked October 27, 2025
Question:
What kind of connector and cabling does the headset include?
Answer:

The H3441 comes equipped with a 6-foot coiled communication cord that terminates in a 1/4" stereo plug (PJ-051), the standard connection for Series 3000 adapters and vehicle intercom stations. The heavy-duty, shielded cord resists radio-frequency and electromagnetic interference (RFI/EMI) for clear, uninterrupted communication.

Asked October 27, 2025
Question:
Does the H3441 provide certified hearing protection?
Answer:

Because the H3441 is a single-ear model, it is not rated with a formal Noise Reduction Rating (NRR). However, the single sealed earcup still provides effective sound attenuation, while the open dome design on the opposite side helps maintain awareness of external activity on the ramp or vehicle deck.

Asked October 27, 2025
Question:
How durable is the H3441 headset for outdoor and ramp operations?
Answer:

Built from ABS composite domes and a carbon-steel spring assembly, the H3441 is engineered for rugged, all-weather performance. Components such as the gel ear seals, switch guard, and strain-relieved cord are designed to withstand vibration, temperature extremes, and physical handling typical of heavy-duty ground operations.

Asked October 27, 2025
Question:
Can the headset be repaired or serviced in the field?
Answer:

Yes. The H3441’s modular construction allows for replacement of key components, including the microphone, cord assembly, ear seals, and overhead strap. Replacement parts are clearly identified in the official H3441 parts list, which simplifies maintenance and minimizes downtime.

Asked October 27, 2025
Question:
What kind of environments benefit most from a single-ear headset like the H3441?
Answer:

The H3441 is especially suited for pushback tug drivers, ramp crew, and vehicle operators who must maintain communication while staying alert to surrounding activity. Its hybrid design balances clear two-way communication with the ability to hear critical ambient sounds such as engine cues or personnel commands.

Asked October 27, 2025
Question:
How does the microphone on/off switch help in operations?
Answer:

The push-button on/off switch built into the earcup allows operators to instantly mute the microphone when not transmitting, reducing background noise on shared intercom channels. This simple yet effective control improves communication discipline during multi-crew operations.

Asked October 27, 2025
Question:
Can the H3441 be integrated with the Series 3800 Vehicle Intercom System?
Answer:

Yes. The H3441 connects seamlessly to the Series 3800 Vehicle Intercom System, which supports up to four personnel per vehicle and allows both radio and intercom communication. This integration enables clear communication between drivers, pump-panel operators, and command personnel, even in noisy or wet environments.

Asked October 27, 2025
Question:
How should the headset be maintained for long-term reliability?
Answer:

Regular maintenance includes wiping down ear seals with a damp cloth, checking connectors for debris or corrosion, and storing the headset in a dry environment. For long-term care, replacing worn ear seals and microphone covers annually helps preserve comfort and clarity in demanding use conditions.

Asked October 27, 2025
Question:
Why do operators prefer the H3441 over standard over-the-head headsets?
Answer:

The behind-the-head configuration allows the H3441 to be worn comfortably under helmets or hard hats, which is not always possible with traditional over-the-head models. This ergonomic advantage makes it ideal for ramp personnel, military ground crews, and industrial operators who require both safety gear and reliable communication simultaneously.

Asked October 27, 2025