Malabar 1010A / 1011A B787 Coolant Service Carts

Malabar 1010A
Malabar 1010A
Manufacturer: Malabar
Part Number: 1010A
Condition: New
✓ Worldwide shipping options available
✓ Manufacturer CofC always available at no cost after shipping
✓ Operating manuals available online for purchased equipment
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The Malabar 1010A and 1011A B787 Coolant Service Carts (CSC) are designed in accordance with B787 system and equipment engineering specifications to meet the special servicing requirements of the aircraft environmental control systems (PECS, ICS, FCAC). The unit has the controls and capacity to perform aircraft coolant drain, fill, clean and de-aerate operations on the largest aircraft system volume (ICS) in one hour or less.

Model Options

  • Model 1010A is an electric service cart
  • Model 1011A is a diesel genset/electric service cart

To facilitate connections to the various aircraft systems, a K-Tool Adapter Kit p/n K21016-130 can be obtained from Malabar.

The CSC operates in semiautomatic and manual control modes for periodic BMS 3-42 fluid system maintenance. It is equipped with an integrated programmable logic controller (PLC), a variable speed pump drive, and stainless steel components. The CSC undercarriage features four-wheel running gear with foam-filled tires (4.00-8 NHS, 10 ply), full spring suspension, rear-wheel parking brakes, tie-down rings, tow bar with 3-inch lunette eye, and forklift provisions. The unit is fully enclosed with easy access doors and a control panel cover with gas spring struts.

Models 1010A and 1011A coolant service carts are built to withstand harsh environmental conditions, rugged use and to provide many years of continuous service. Our customers will receive a quality product with each purchase and are assured of our continued product support whenever and wherever the need arises.

Standard Features

  • Materials compatible with BMS 3-42 fluid
  • Nitrogen system for aircraft draining/purging operations
  • 50 gallon clean and waste stainless steel fluid reservoirs
  • PLC sets system configuration and fluid flow rates for various operating modes
  • Differential pressure switches on filters to signal filter condition
  • Storage cabinets with adapters for connection to aircraft systems
  • Diesel/electric unit incorporates a generator set
  • High-performance pump and pump drive
  • Vacuum system for fluid de-aeration
  • Operator panel with digital flow meter, fluid temp gauge, pressure gauges, LRU fill, mode selector, vacuum and nitrogen pressure control, alarm indicators, illuminated fluid sight glasses, a cycle timer, and an emergency stop button
  • Easy access doors and hose racks
  • Stainless steel braid hose (1010A only)
  • Static ground reel
  • 1-year standard warranty
  • Shipped on wheels


  • Fluid: BMS3-42 fluid
  • Flow: 3-32 GPM (30-121 LPM) Clean Fluid
  • Capacity: 50 gallons (189 liters)
  • Waste Fluid Capacity: 50 gallons (189 liters)
  • System Output Pressure: to 240 psig
  • Fluid Hose Lengths (2): 30 ft (9 m)
  • Relief Valve Set At: 250 psig
  • Electric Cable (facility power connection plug spec’d by customer): 100 ft (30 m)
  • Maximum Towing Speed: 10 mph (16 kph)
  • Fluid Filters: 3 micron absolute supply, 10 micron absolute return (SAE AS4059 class 9 cleanliness or better)
  • Ambient Temperature Range: -40o to +130o F (-40o to +55o C)
  • Standard Power: 380-480V, 3 Ph, 50/60 Hz, 15A
  • Optional Power: 200-240V, 3 Ph, 50/60 Hz, 30A
  • Optional Diesel Genset: 15kVA
  • Unit Dry Weight:
    • Electric: 2900 lbs (1315 kg)
    • Diesel/Electric: 3700 lbs (1678 kg)
  • Unit Height: 65 in (1650 mm)
  • Unit Length: 120 in (3048 mm)
  • Unit Width: 68 in (1727 mm)

Optional Accessories Kits

Optional Features - Must Request at Time of Quote

  • Tarp
  • Non-marking tires
  • Foam filled tires
  • 380/480V
  • 200/240V
  • Folding Shelf
  • Diesel generator set
  • Export crating
  • Customer specified paint color
Alternate Models
1010000A-1Manufacturer's Model Number - Electric
1010000A-2Manufacturer's Model Number - Electric
Compatible Aircraft*
*This list is for general reference only and may not be entirely acurate for all aircraft. Please confirm all equipment meets the requirements of your aircraft with the owners/maintenance manuals prior to purchasing or using with your aircraft.