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Tronair KHC-1008 Quick-Disconnect Hydraulic Coupling Kit with Plastic Dust Caps

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The Tronair KHC-1008 Quick-Disconnect Hydraulic Coupling Kit is used to connect an aircraft to the pressure and return lines on an aircraft hydraulic power unit. This kit includes only plastic dust caps – no metal dust caps are included.

The kit is compatible with select British Aerospace (BAe), Cessna, Fokker, and Gulfstream aircraft.

Features

Specifications

Kit Includes:

*This coupling is used with phosphate-ester fluids.

Use with KHC-4028 and KHC-4075 Hydraulic Coupling Hose Self-Adaptors

Alternate Models
KHC-1008-A1Standard Model with Dust Caps
General Information
Part #KHC-1008
ManufacturerTronair
Manual 1View Tronair KHC-1008 Manual
Shipping Information
Product Weight3 lbs.
Product Dimensions10 x 8 x 6 in.
Schedule B7307923010
ECCNEAR99
Spare Parts
H-1513Tie Wrap
N-2418-06Plug, Dust (-12)
N-2418-07Plug, Dust (-16)
N-2419-06Coupling, Quick Disconnect (-12)
N-2419-08Coupling, Quick Disconnect (-16)

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AIRCRAFT COMPATIBILITY

Compatible Aircraft*
BAe 146-100, -200, -300/Avro RJ70, RJ85, RJ100 , RJ70 , RJ85
Cessna Citation X 750
Embraer KC-390 , Legacy 450 , Legacy 500 , Praetor 600
Fokker 28
Gulfstream
G350 NOTE Use with the HPU Self-Cleaning Circulation Kit (KHC-4025).
,
G450 NOTE Use with the HPU Self-Cleaning Circulation Kit (KHC-4025).
,
G500 NOTE Use with the HPU Self-Cleaning Circulation Kit (KHC-4075).
,
G550 NOTE Use with the HPU Self-Cleaning Circulation Kit (KHC-4025).
,
G600 NOTE Use in conjunction with the HPU Self-Cleaning Circulation Kit (KHC-4075).
,
G650 NOTE Use in conjunction with the HPU Self-Cleaning Circulation Kit (KHC-4075).
,
G650ER NOTE Use in conjunction with the HPU Self-Cleaning Circulation Kit (KHC-4075).
,
G700 NOTE Use in conjunction with the HPU Self-Cleaning Circulation Kit (KHC-4075).
,
II NOTE Use in conjunction with the HPU Self-Cleaning Circulation Kit (KHC-4025).
,
III NOTE Use with the HPU Self-Cleaning Circulation Kit (KHC-4025).
,
IV NOTE Use with the HPU Self-Cleaning Circulation Kit (KHC-4025).
,
IVSP NOTE Use with the HPU Self-Cleaning Circulation Kit (KHC-4025).
,
V NOTE Use with the HPU Self-Cleaning Circulation Kit (KHC-4025).
,
VSP NOTE Use with the HPU Self-Cleaning Circulation Kit (KHC-4025).
*This list is for general reference only and may not be entirely accurate for all aircraft. Please confirm all equipment meets the requirements of your aircraft with the owners/maintenance manuals prior to purchasing or using with your aircraft.

PRODUCT REVIEWS

5/5
by Bart, a Airport in Illinois
05/21/2025 08:48:36 AM
Tremendous customer service from the staff. They were very responsive and helped me make sure I got the right parts ordered. Also very transparent about lead-times which helped with planning maintenance.
5/5
by Anonymous
01/31/2024 10:37:34 AM
We are very happy with this product. It helps up conduct the ADG backdrive test on our aircraft. It hooks up quickly and easily over what we were using. And purchasing was so easy on the website.
5/5
by Frank Stubbs, a Corporate Flight Department in Windsor Locks CT.
02/09/2023 03:18:02 PM
Kits arrived. Brand new. Triston was very helpfully with procuring. These were on back order with Gulfstream. Triston let us know that there would be a small delay. They still arrived ahead of scheduled date.
5/5
by Anonymous, a Maintenance Facility in TX
07/13/2022 04:56:25 PM
The product arrived promptly and worked as advertised.
5/5
by Isabella, a Maintenance Facility in Wichita/Kansas/USA
02/03/2021 08:33:45 AM
Products are in great quality. Came exactly as it was expected and works how it should. And it is my understanding that the return policy is also a good one.
5/5
by Christopher, a Maintenance Facility in Pompano Beach FL
05/13/2020 12:13:51 PM
Order came on time and was exactly what i ordered the ordering process was quik and easy the sales rep was very friendly and answered all the questions that i had, thank you for you assistance in the purchase of my order.
5/5
by Curtis Scott, a Maintenance Facility in Lincoln NE
10/24/2019 07:28:03 AM
Mike was very helpful as always with making sure we got the right coupling set ordered for our HPU. He got them shipped out right away to help minimize down time for us.

QUESTIONS & ANSWERS

Question:
How do quick-disconnect hydraulic couplings improve aircraft maintenance efficiency?
Answer:

Quick-disconnect couplings allow technicians to rapidly connect and disconnect hydraulic lines without tools, significantly reducing service time. This design minimizes fluid loss during disconnection and ensures clean, reliable operation of hydraulic systems. By simplifying routine maintenance, these couplings help keep aircraft turnaround times shorter.

Asked August 11, 2023
Question:
Are the dust caps in this kit essential for hydraulic system protection?
Answer:

Yes, the plastic dust caps included in the kit are essential for protecting hydraulic connections when not in use. They prevent dirt, dust, and moisture from contaminating sensitive hydraulic fittings, which helps maintain fluid purity and system performance. Regular use of dust caps extends the service life of both the couplings and the overall hydraulic system.

Asked September 15, 2025
Question:
Can the KHC-1008 couplings be used with high-pressure hydraulic systems?
Answer:

The couplings in this kit are designed for durability and are suitable for use in standard aircraft hydraulic systems, which often operate at high pressures. They maintain a tight seal under demanding conditions, ensuring safe and reliable fluid transfer. Always verify system compatibility with your aircraft’s hydraulic requirements before use.

Asked September 15, 2025
Question:
Are conversion kits available for higher flow requirements?
Answer:

Yes. If your hydraulic system requires more flow than the standard Tronair KHC-1008 Quick-Disconnect Hydraulic Coupling Kit allows, conversion kits are available to adapt the couplings to larger hose sizes. High-flow hydraulic units typically use -16 or -25 hoses, and the right conversion kit ensures proper compatibility, safe operation, and reliable performance. For best results, provide your hose size when ordering so our team can help you select the correct kit for your aircraft servicing needs.

Asked September 15, 2025
Question:
What materials are used in the KHC-1008 coupling kit?
Answer:

The couplings are manufactured from high-quality metals engineered to withstand hydraulic pressures and repeated connections. The dust caps are molded from durable plastic that resists cracking and wear during routine handling. Together, these materials ensure long service life and dependable performance in demanding maintenance environments.

Asked September 15, 2025
Question:
How do these couplings minimize hydraulic fluid loss?
Answer:

Quick-disconnect couplings feature an internal sealing mechanism that automatically closes when disconnected. This prevents hydraulic fluid from leaking, reducing waste and avoiding environmental or ramp safety hazards. By keeping fluid contained, they also help maintain system pressure and cleanliness.

Asked September 15, 2025
Question:
What maintenance is required for the KHC-1008 couplings?
Answer:

Routine inspection of the couplings and dust caps is recommended to check for wear, leaks, or contamination. Keeping the dust caps in place when not connected is the most effective way to extend service life. Any damaged or worn components should be replaced immediately to ensure continued safe performance.

Asked September 15, 2025
Question:
Are the KHC-1008 couplings interchangeable with other Tronair hydraulic kits?
Answer:

The KHC-1008 is compatible with many Tronair hydraulic service units, but interchangeability depends on the specific system and hose size. Tronair designs its hydraulic accessories for broad compatibility across its GSE product line. Always confirm compatibility with your equipment manual or contact a qualified support specialist.

Asked September 15, 2025
Question:
Why are quick-disconnect couplings preferred over threaded connections?
Answer:

Quick-disconnect couplings save time and reduce the risk of cross-threading or over-tightening, which can damage fittings. They also provide a cleaner, more secure connection that minimizes leaks. This makes them a preferred solution for aircraft hydraulic systems where reliability and speed are critical.

Asked September 15, 2025
Question:
How do protective caps improve safety during aircraft maintenance?
Answer:

By sealing off unused hydraulic fittings, the plastic dust caps reduce the risk of exposure to hydraulic fluid and contaminants. This not only protects the aircraft’s hydraulic system but also helps keep maintenance personnel safe from unnecessary contact with hydraulic fluids. Clean connections improve both safety and efficiency on the ramp.

Asked September 15, 2025