DMC1007-28R - Safe-T-Cable Application Tool Kit

The DMC1007-28R is used to install Safe-T-Cable® in place of traditional safety lockwire to secure fasteners in aerospace applications. It supports .022”, .032”, and .040” cable sizes, making it suitable for a wide range of aircraft maintenance tasks. The kit ensures consistent, compliant installations that meet SAE safety standards. It is commonly used in MRO facilities, production environments, and field maintenance operations.

Safe-T-Cable provides a faster, more consistent installation compared to manual safety lockwire methods. It reduces installation time and improves uniformity, thereby enhancing maintenance efficiency and repeatability. Because the cable is pre-engineered and applied with a calibrated tool, it helps minimize human error. This makes it a preferred solution in many aerospace and defense applications.

The DMC1007-28R supports .022”, .032”, and .040” Safe-T-Cable applications. These sizes cover many common aerospace fastener securing requirements. Having multiple size capabilities in a single kit increases the versatility of maintenance teams. It allows technicians to handle various aircraft hardware configurations without switching tool systems.

Yes, the Safe-T-Cable installed with this kit meets the performance requirements of SAE AS4536, AS3509, AS3510, and AS3511. These standards govern safety cable systems used to prevent fastener loosening in aircraft assemblies. Compliance with SAE standards is critical for aviation maintenance and manufacturing environments. Always follow approved maintenance documentation and procedures during installation.

The DMC1007-28R comes packaged in a rugged metal case with custom foam inserts designed for harsh aerospace environments. The shadowed layout helps maintain tool accountability and reduces FOD risk. This organization system supports compliance with strict aircraft maintenance safety practices. The kit is designed to withstand frequent transport and heavy shop use.

Shadowed foam inserts clearly identify where each tool and component belongs within the case. If a tool is missing, it is immediately noticeable, helping prevent accidental foreign object damage inside an aircraft. This visual control system supports accountability in hangar and production settings. FOD prevention is especially important when working around engines, avionics, and flight-critical systems.

Yes, this Safe-T-Cable Application Tool Kit is designed to be travel-ready. All tools, verification equipment, accessories, and cable supplies are contained in one portable case. This makes it ideal for line maintenance, AOG support, and remote field operations. Its organized layout also speeds setup and breakdown in the field.

The kit includes Safe-T-Cable installation tools, verification equipment, accessories, cable and ferrules, and instructions. It is designed to provide everything needed for supported cable sizes in one package. Having a complete system reduces the need to source additional parts separately. This improves efficiency and minimizes downtime.

Daniels Manufacturing Corporation (DMC) is known for producing high-quality aerospace tooling used worldwide in aircraft assembly and maintenance. Their tool kits are engineered for precision, durability, and compliance with industry standards. The DMC1007-28R reflects that reputation with a robust design and organized system approach. Aerospace professionals rely on DMC tools for repeatable and compliant installations.

While the DMC1007-28R is a comprehensive standard kit, DMC offers additional configurations and tooling options for specialized requirements. Organizations with unique cable size or application needs may be able to configure alternative kits. It’s important to match tooling to approved maintenance procedures and aircraft specifications. Consulting with PJi's tooling specialists can help ensure proper system selection.