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KUNZ 230.5200 NGtronic Automatic Tire Inflator (ATI) for Safety Tire Inflation Cages

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The KUNZ 230.5200 NGtronic Automatic Tire Inflator (ATI) is designed to safely and precisely inflate aircraft tires up to 348 PSI (24 bar). Operated via a touchscreen display, the system comes equipped with connectors for small and large valves, a 9.8 ft (3 m) connecting hose, and user manuals. It is intended for use with KUNZ TTS Safety Tire Inflation Cages (230.6100 and 230.8100).

Technical Specifications

General Information
Part #230.5200
ManufacturerKUNZ
Shipping Information
Product Weight44 lbs.
Product Dimensions26 x 16 x 12 in.
Accessories/Kits/Adapters
230.5210ATI Ngtronic barcode scanner
230.5220ATI Ngtronic RFID scanner
230.5230ATI Ngtronic Label printer
230.5240ATI Ngtronic remote Maintenance module

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AIRCRAFT COMPATIBILITY

Compatible Aircraft*
*This list is for general reference only and may not be entirely accurate for all aircraft. Please confirm all equipment meets the requirements of your aircraft with the owners/maintenance manuals prior to purchasing or using with your aircraft.

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QUESTIONS & ANSWERS

Question:
How is the NGtronic ATI operated?
Answer:

The inflator is controlled through an intuitive touchscreen display, allowing operators to input and monitor tire pressure with precision. The interface supports customization and storage of test programs for different aircraft tires, reducing setup time and ensuring consistent results.

Asked September 16, 2025
Question:
Can the ATI store multiple test programs?
Answer:

Yes, the NGtronic ATI supports an unlimited number of programmable test profiles. This flexibility makes it easy to manage different aircraft types within the same facility, improving efficiency in high-volume maintenance operations.

Asked September 16, 2025
Question:
Is it possible to network multiple inflators together?
Answer:

Absolutely! Two or more NGtronic inflators can be connected and centrally managed through a dedicated control unit or integrated into an existing MES system. This setup streamlines workflow across large MRO shops by consolidating data and control.

Asked September 16, 2025
Question:
Does the ATI support automated identification of tire data?
Answer:

Yes. The unit can be fitted with an RFID scanner or barcode scanner, enabling fast tire identification and automatic program loading. This reduces human error while ensuring the correct inflation process is applied every time.

Asked September 16, 2025
Question:
What type of tire data can be documented with the ATI?
Answer:

The ATI can be paired with a label printer to generate adhesive tire labels after inflation. Each label includes critical data such as part number, serial number, inflation pressure, and the date/time of servicing. Customized label formats are also available to meet operator or regulatory requirements.

Asked September 16, 2025
Question:
How does the ATI handle software updates or troubleshooting?
Answer:

The system can be equipped with a Remote Maintenance Module, enabling updates, troubleshooting, and software customization without removing the unit from service. This feature minimizes downtime and ensures the inflator remains current with evolving operational needs.

Asked September 16, 2025
Question:
Is it normal for the NGtronic ATI to overpressurize at first?
Answer:

Yes. The NGtronic ATI uses an intentional overpressure method during inflation, raising the pressure slightly above the target value before bleeding down to the preset level. This process stabilizes the tire and helps prevent dangerous blowouts once the tire reaches operational pressure. A minor deviation of about 0.5% (approximately 500 PSI) is considered normal and within tolerance.

Asked September 16, 2025
Question:
What safety protections are built into the inflator?
Answer:

The ATI is engineered with multiple safety mechanisms to protect both technicians and equipment. These include automatic pressure control, overpressure safeguards, and precise valve connectors designed to prevent leaks. Together, these features ensure safe, reliable operation even at high inflation pressures.

Asked September 16, 2025
Question:
How does the ATI ensure consistent accuracy over time?
Answer:

The touchscreen-controlled system uses advanced sensors to monitor inflation pressure in real time. With proper calibration and periodic checks, the ATI maintains highly accurate readings that meet aviation safety standards. Consistent accuracy is critical for avoiding both underinflated and overinflated aircraft tires.

Asked September 16, 2025
Question:
Can the ATI operate safely in high-pressure environments?
Answer:

Yes! The unit is designed for inflating tires up to 348 PSI (24 bar), making it suitable for a wide range of commercial and military aircraft. Its high-quality hydraulic and electronic components are built to withstand demanding shop environments while maintaining operator safety.

Asked September 16, 2025
Question:
Does the ATI comply with aviation safety standards?
Answer:

The KUNZ NGtronic ATI is manufactured under ISO 9001 and AS9100D quality systems and is designed to meet strict aviation safety requirements. Operators can be confident that the inflator contributes to safe, compliant tire servicing in MRO and airline operations.

Asked September 16, 2025
Question:
How does the ATI improve technician safety compared to manual methods?
Answer:

By automating the inflation process and incorporating overpressure safeguards, the NGtronic ATI reduces the need for technicians to remain in close proximity to high-pressure tires during servicing. This minimizes exposure to potential hazards while improving workflow efficiency.

Asked September 16, 2025