Red Box RBI9400T Imperial Aircraft Mechanic Toolkit in Wheeled Hard Case — 161 BAHCO Tools
Red Box RBI9400T — Aircraft Mechanic Trolley Case | Imperial Kit (161 Tools)
Part Number: RBI9400T Manufacturer: Red Box Tools & Foam (BAHCO Tools) Kit Type: Imperial | Aviation Ground Support Tool Count: 161
The Red Box RBI9400T Imperial Mechanic Kit delivers a complete, professional-grade aviation hand tool solution in a single, deployment-ready wheeled case. Built around 161 BAHCO tools — all backed by a lifetime guarantee — this kit is purpose-engineered for aircraft mechanics working in demanding line maintenance, MRO, and hangar environments.
The case itself is constructed from synthetic resin with a watertight, impact-resistant shell and a pressure equalizing valve, making it suitable for transport across varying altitudes and environments. Tools are set into a two-colour, Skydrol-resistant foam inlay that provides immediate visual tool accountability — critical for FOD (Foreign Object Debris) prevention and compliance with aviation maintenance safety protocols. A wheeled trolley design adds mobility for hangar floor and ramp operations without sacrificing the protection of a hard case.
Case Specifications
- Length: 546 mm
- Width: 347 mm
- Height: 247 mm
- Weight: 18 kg (fully loaded)
- Total Tools: 161
- Case Material: Synthetic resin — watertight, impact-resistant
- Valve: Pressure equalizing valve for altitude-safe transport
- Foam: Two-colour, Skydrol-resistant shadow board inlay
- Mobility: Integrated wheels and trolley handle
- Tool Guarantee: BAHCO lifetime guarantee on all 161 tools
- Drive Sizes: 1/4" and 3/8" drive
- Measurement Standard: Imperial (SAE)
Key Features
Wheeled Hard Case — Watertight, impact-resistant synthetic resin construction with pressure equalizing valve for altitude-safe transport and ramp/hangar mobility.
Skydrol-Resistant Foam Inlay — Two-colour foam provides instant visual tool accountability and withstands exposure to Skydrol hydraulic fluid, a common aviation maintenance hazard that degrades standard foam materials.
BAHCO Aerospace-Grade Tools — All 161 tools are BAHCO branded and carry a lifetime guarantee. Aerospace-designated sockets are designed to meet the precision tolerances required for aircraft fasteners.
Imperial (SAE) Configuration — Fully imperial sizing throughout, from 3/16" up to 1" combination wrenches and socket sets, making this kit ideal for US-manufactured aircraft and military aviation platforms.
FOD-Compliant Tool Control — The foam shadow board design supports tool sign-out accountability and rapid missing-tool identification, supporting compliance with FAA, EASA, and military maintenance documentation requirements.
Complete Tool Inventory
1/4" Drive Aerospace Sockets (Short & Standard): 3/16, 7/32, 1/4, 9/32, 5/16, 11/32, 3/8, 7/16, 1/2, 9/16 (sets repeated for shadow board redundancy/pairing)
1/4" Drive Accessories: Ratchet 72T Slim Head, T-Handle, Nut Driver, Extension Bar 50mm, Extension Bar 152mm, Extension Bar 355mm, Universal Joint, Power Socket Holder 1/4, Speeder
3/8" Drive Aerospace Sockets (Standard & Long): 3/8, 7/16, 1/2, 9/16, 19/32, 5/8, 11/16, 3/4, 13/16, 7/8
3/8" Drive Accessories: Ratchet 72T Slim Head, Extension Bar (multiple lengths), 3/8" to 1/4" Decreasing Adaptor, 3/8" Female to 1/2" Male Adaptor, Power Socket Holders (x2), Universal Joint
Combination Wrenches: 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 11/16, 3/4, 7/8, 1"
Ratchet & Open End Wrenches: Double Flat Ratchet Wrench 1/4–5/16, 5/16–11/32 Ratcheting Ring Wrench, Double Flat 3/8–7/16, Double Flat 1/2–9/16; Open End 3/16, 7/32, 1/4; Adjustable Wrench 9031C; 3/8" Crowfoot Adjustable
Screwdrivers: Ergo Flat 0.4×2.5×75, 0.8×4.0×100, 1.0×5.5×100, 1.2×8.0×175; Ergo Phillips PH0×60, PH1×75, PH2×100; Hex Set 0.050–5/16"; Offset Flat 1×5.5×125; Offset Phillips PH1–2; Ratcheting Bit Screwdriver; LH Bit Set; 8mm Combination Bit Ratchet 1/4"
Pliers: Side Cutter 2101GC-160, Connecting Plier 2650-240, Combination Plier Chromed 160IP, Long Round Nose Chromed 200mm, Snipe Nose Cutting Chrome 200mm, Twisting Plier 2855-205, Nut Plier 2979D-180, Slip Joint Plier 8224CIP
Punches: Cotter Pin Punch sizes 2, 3, 4, 5; Cotter Pin Extractor
Saws & Files: Hacksaw Frame; 4" Hand File with Handle (Cut 2); 4" Round File with Handle (Cut 2)
Inspection & Utility Tools: Offset Scriber 230mm, Telescope Mirror, Magnetic Pick-Up, Flexible Pick-Up, Suprabeam Q3 LED Torch, Steel Rule 200mm/8", 3M Tape 16mm Magnetic (English), Multi-Purpose Snip
Striking Tools: German DIN Hammer, Nylon Tip Mallet 35mm
Ideal Applications
This kit is designed for aviation maintenance technicians requiring a comprehensive, portable imperial hand tool solution. It is well-suited for:
- Line maintenance on US-manufactured commercial and general aviation aircraft
- Military aviation maintenance operations
- MRO facilities requiring standardized, accountable tool kits
- Deployment and field maintenance operations where tool accountability and case durability are non-negotiable
About Red Box Tools & Foam
Red Box Tools & Foam is a specialist supplier of professional aviation tool kits, manufactured to the exacting standards of the aerospace maintenance industry. All Red Box kits use genuine BAHCO tools — recognized globally for quality and reliability — and are designed to meet the tool control and FOD prevention requirements of aviation regulatory frameworks worldwide.
| General Information | |
|---|---|
| Part # | RBI9400T |
| Manufacturer | Red Box |
| NSN | 5180016907326 |
| Spec Sheet 1 | View Spec Sheet |
| Shipping Information | |
|---|---|
| Product Weight | 38.3 lbs. |
| Product Dimensions | 22 x 14 x 10 in. |
| HTS | 8206000000 |
| ECCN | EAR99 |
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QUESTIONS & ANSWERS
The RBI9400T comes in a wheeled, synthetic resin case that’s watertight, impact-resistant, and built to handle rugged aviation environments. It includes a pressure equalizing valve, which is ideal for maintaining case integrity in fluctuating altitudes or climates. This makes the tool kit especially well-suited for mobile aircraft maintenance technicians who work in the field or travel frequently.
Yes, the foam used in the RBI9400T case is Skydrol-resistant, ensuring longevity and durability even in hydraulic servicing areas. This is particularly important for aviation maintenance settings where exposure to Skydrol fluids is common. The two-color foam also aids in visual tool control by clearly highlighting any missing tools.
Absolutely! The custom two-color foam insert design allows for instant visual tool identification and control, minimizing the risk of leaving tools inside aircraft during inspections or servicing. This feature supports foreign object debris (FOD) prevention initiatives that are crucial in the aviation industry.
The kit includes a comprehensive range of tools such as ratchets, aerospace sockets (in various imperial sizes), combination wrenches, adjustable wrenches, cotter pin punches, screwdrivers, pliers, inspection mirrors, and more. All tools are sourced from BAHCO, a trusted name in professional hand tools.
Yes! All 161 tools included in the RBI9400T kit come with a lifetime warranty from BAHCO. This offers peace of mind for aviation maintenance professionals who rely on consistent tool performance over the long term.
Yes! The RBI9400T is a popular choice for aviation maintenance training programs and technical schools due to its comprehensive tool selection and organized presentation. Its FOD-free layout and professional-grade tools make the kit ideal for student instruction and real-world application.
The fully loaded tool kit weighs approximately 40 lbs (around 18 kg). While robust, the integrated wheels and ergonomic design of the case make it easy to transport between workstations, hangars, or flight lines.
Yes, all tools are embedded in precision-cut two-color foam. This design ensures quick visual confirmation of tool placement, simplifying inventory checks and improving tool accountability.
Thanks to its sealed construction and pressure equalizing valve, the case performs well in diverse environmental conditions. This makes it suitable for global operations where aircraft maintenance is required in varied climates or at different altitudes.
