Sesame DES-EX-VE Diamond Engine Shield - Vert. Exhaust - GVII-G400 / PW812GA (Pilot Side) - S039001

The Sesame DES-EX-VE Diamond Engine Shield EX - Vertical Exhaust - GVII-G400 / PW812GA (Pilot Side) – S039001 is a vertical exhaust engine protection solution engineered for single-person operation using the IP100-EX installation pole. Specifically crafted to protect upper or tail-mounted exhaust ports, this barrier defends against FOD, debris, heat exposure, and environmental damage during ground operations.

Its advanced design incorporates carbon fiber, high-temperature silicone, 316L stainless steel, and a resilient synthetic wrap to deliver a durable, high-performance shield. The front bell mouth section features a glow-in-the-dark silicone contact pad for improved low-light handling, and the auto-centering feet offer a secure, fastener-free fit to the exhaust outlet.

The patented locking head ensures the cover remains securely attached to the IP100-EX pole until deliberate release. Once in place, the Diamond Engine Shield EX protects aircraft exhaust structures while remaining collapsible for compact storage.

Key Features

• Engineered for vertical exhaust configurations on select jet aircraft
• Carbon fiber composite construction with silicone-cushioned interface
• Collapsible and cinch-strapped for easy storage
• Glow-in-the-dark bell mouth for safe nighttime alignment
• Tool-free twist-lock installation via IP100-EX pole
• Includes micro installation tool
• Fitted with attachment point for Sesame Safety Lanyard System
• Outfitted with NAS1756 “REMOVE BEFORE FLIGHT” streamer
• Weather and impact tested
• ISO 9001 and AS9100D certified manufacturing

Installation Instructions

1. Twist to securely lock the IP100-EX installation pole into the bell mouth of the exhaust shield.
2. Hold the bell mouth and twist the pole to open the shield for installation.
3. Move directly beneath the aircraft’s exhaust port and place the base of the pole on the ground.
4. Extend the telescoping pole sections until the shield aligns with the exhaust outlet height.
5. Center the rubber feet on either side of the exhaust opening, then apply gentle upward pressure.
6. Twist the pole to fasten the shield securely to the engine’s exhaust surface.
7. Push, twist, and pull back to release the locking mechanism and detach the pole.
8. To remove, reverse the process: reattach the pole, unlock, withdraw the shield, collapse and stow.

For reliable, repeatable protection in any operational setting, the S039001 exhaust barrier helps crews minimize turnaround time while maximizing exhaust system safety and compliance.