Tronair 11-2820-0000 – Portable Ground Power Unit – Tier 4 Final, 28.5V DC Diesel (CE)
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The Tronair 11-2820-0000 is a diesel-powered ground power unit (GPU) designed to serve as a 28.5V DC power source for parked aircraft. The unit provides 600 amps of continuous power for aircraft servicing and up to 2,000 amps peak for starting. The Current Limit (Soft Start) feature allows the user to select current limits for operations requiring a current limit below the maximum output.
This GPU must run on ultra-low-sulfur diesel fuel ONLY! The fuel filter is a disposable, spin-on type and must be changed every 500 hours of running time.
Features
- Powered by the award-winning Doosan Tier 4 Final electronic engine with full-authority electronic controls for more precise control over the performance of the engine
- Extended service intervals using extended service filters and lubricants – up to 500 hours between scheduled service
- Fuel/water separator with water-in-fuel sensor and electronic indication
- Large 35-gallon, high-density cross-linked polyethylene fuel tank for 26+ hours of use
- Low-fuel warning and no-fuel shutdown system
- Shut down on low oil pressure and high engine temperature – commonly seen listed as (LOP/HET protection)
- 12-volt control and starting circuitry for easy cold-weather starting
- Automated glow plug control for cold-weather starting
- Large engine Digital Display and Diagnostics module (DDD) – this multi-function tool is used to view engine parameters and fault codes
- Automatic 60-second, power-off delay engine shutdown for turbo protection
- 3-year engine warranty
- Powerful 38kW, six-phase alternator, rectifier, and ripple filter for ultra-low DC output ripple
- Maintenance-free, long-life single bearing
- Automatic voltage buildup and protection
- Adjustable peak output current-limiting control – 2,000 amps peak, 600 amps continuous output
- Cable-head voltage sensing and output voltage-drop compensation system ensures that full power is provided to the aircraft
- Aircraft cable interlock circuit
- Wiring and color code in accordance with CE, NFPA, and NEC
- 32-ft. (9.75 m) DC output cable
- Durable, compact, maneuverable, trailer-mounted unit with fifth-wheel steering
- Front-wheel scrub brake system
- Weather-resistant, powder-coated sheet metal prevents corrosion
- Corner lights and stack light
- Large cable trays for easy cable stowage
- Durable powder-coat finish (Tronair Blue)
Engine Specifications
- Doosan D24: 2.4 liter, turbocharged, after-cooled, 4-cylinder, 4-stroke diesel engine
- Horsepower: 68 HP (51 kW) at 1,800 rpm
- Electrical System: 12V, negative ground
- Capacities:
- Lubricating Oil: 2.4 gallons (9.2 liters)
- With Filter – Coolant: 1 gallon (3.7 liters)
Alternator Specifications
- Marathon: Magna Plus 361PSL3161
- Output Voltage: 21V AC, 6-phase
- Output Power: 38 kW
- Power Factor: 0.8
- Ambient Temperature: 40°C
- Temperature Rise: 80°C
- Speed: 1,800 rpm
- Frequency: 60 Hz
- Excitation: Externally regulated – 66V DC, 4 amps
- Insulation: Class F
- Single Bearing: Sealed, pre-lubricated
Physical Characteristics
- Length: 96.5" (25.5 cm)
- Width: 66.25" (168 cm)
- Height: 61" (155 cm)
- Weight: 2,900 lbs. (1,315 kg)
| General Information | |
|---|---|
| Part # | 11-2820-0000 |
| Manufacturer | Tronair |
| Manual 1 | View 11-2820-0000 User Manual |
| Shipping Information | |
|---|---|
| Shipping Weight | 4500 lbs. |
| Shipping Dimensions | 116 x 77 x 83 in. |
| Freight NMFC | 61700 |
| Schedule B | 9032810080 |
| ECCN | EAR99 |
| Spare Parts | |
|---|---|
| 13070 | ANCHOR DINRAIL END |
| 15253 | FILL CAP LESS SCREEN (GREEN) |
| 394-098 | CLAMP, MUFFLER |
| A-1279-01 | ANGLE, SUPPORT |
| EC-1656 | BATTERY, 12 VOLT |
| EC-1794 | BOX, VERTICAL MOUNTING JUNCT |
| EC-1895-005.37 | RAIL, DIN |
| EC-2045 | RECTIFIER, 28VDC 6-PHASE |
| EC-2072 | JUMPER, 2 CONDUCTOR |
| EC-2083 | TERMINAL BLOCK, 4 COND (LT GRAY) |
| EC-2395 | CHOKE |
| EC-2397 | CAPACITOR |
| EC-2700 | SWITCH, DISCONNECT |
| EC-2707 | LED, 12V AMBER |
| EC-2708 | LED, 12V RED |
| EC-2709 | BASE, BLACK FOR 169 LED LIGHT |
| EC-2967 | TRANSFORMER, 3 PHASE |
| EC-2968 | TRANSFORMER, SINGLE PHASE |
| EC-2970 | VOLTAGE REGULATOR |
| EC-2971 | RELAY, 500A 12VDC |
| EC-2979 | RESISTOR, 10 OHM, 100W, 5% |
| EC-2981 | BRACKET, RESISTOR |
| EC-2982 | FUSE HOLDER, ECU |
| EC-2984 | LIGHT, TOWER GRN, AMBR, RED, 12V |
| EC-3004 | FAN, GPU RACK |
| EC-3006 | CONTACTOR 600 AMP 12 VDC |
| EC-3008 | SPLIT CORE HALL EFFECT DC CURRENT SENSOR |
| EC-3010 | LIGHTS ASSY, PANEL LED |
| EC-3093 | ALTERNATOR |
| EC-3149 | BATTERY, 12 VOLT |
| EC-3441-285 | PANEL, CONTROLS |
| G-1230-01 | NUT, AXLE 1" |
| G-1283 | WASHER, SPINDLE |
| G-1301-02 | 1/8" Cotter Pin |
| G-1301-05 | PIN, 5/32 X 1.5" LG. COTTER |
| G-1420-107010 | Bolt, Hex Head Grade 8, ⅜ - 16 x 1 Long |
| G-1513-1070N | Flatwasher, ⅜ Hardened |
| G-1514-M100R | Lockwasher, M10 |
| G-1533-100035 | Bolt, Hex Head, M10 x 35 mm |
| H-1721-01 | CLAMP, ELECTRICAL |
| H-1721-08 | CLAMP, ELECTRICAL |
| H-2827 | HINGE, DOOR |
| H-2884 | DOOR, LATCH |
| H-2915 | PULL, TAB |
| H-3200 | HUB |
| H-3424 | HUB |
| H-3480 | CLAMP, MOUNTING CAPACITOR |
| H-3697 | MALE RUBBER DOOR HOLDER |
| H-4000 | TIRE, GPU CHASSIS |
| H-4005 | TIE-DOWN, BATTERY |
| H-4024 | ENGINE |
| H-4025 | FUEL FILTER |
| H-4027 | GROMMET, RUBBER 4.75OD x 3.5ID |
| H-4028 | VMC ISOLATOR |
| H-4192 | CAP, RAIN 2” |
| H-4196 | FUEL TANK |
| J-3427 | LEVER |
| J-6312-01 | BRACKET |
| J-6341 | MEMBER, REAR CROSS |
| J-6369-01 | SPACER, ENGINE MOUNT |
| J-6402 | BUSBAR, BATTERY CONNECT |
| K-5176 | KIT, SOUNDPROOFING |
| K-5176-A | Soundproofing, Back Panel |
| K-5176-B | Soundproofing, Fire Extinguisher Bottom |
| K-5176-C | Soundproofing, Doors |
| K-5176-D | Soundproofing, Control Panel |
| K-5176-E | Soundproofing, Top Panel Middle |
| K-5176-F | Soundproofing, Top Panel Rear |
| K-5176-G | Soundproofing, Top Panel Front |
| K-5176-H | Soundproofing, Fire Extinguisher Top |
| K-5176-J | Soundproofing, Louver Pre-Fan Side |
| K-5176-K | Soundproofing, Louver Post-Fan Side |
| K-5181 | ELECTRICAL HARNESS |
| N-2206-03-SS | PLUG, HEX HEAD |
| N-2783-02 | DRAIN, COCK |
| R-2096 | PIN, TOWBAR |
| S-2410 | SIDE TRAY, LEFT |
| S-2411 | SIDE, TRAY RT |
| S-3001 | PLATE, SHELF |
| S-3003-01 | MOUNTING BRACKET, ARV |
| S-3011-01 | LOUVER, BACK LEFT |
| S-3014 | PANEL, TOP FRONT |
| S-3018-01 | BRACKET, FUEL FILTER SUPPORT |
| S-3019-01 | BRACKET, ECU SUPPORT |
| S-3070-01 | BRACKET, FANS |
| S-3074-01 | BRACKET, CURRENT SENSOR |
| S-3274 | PANEL, ACCESS |
| TR-2505 | TUBE, EXHAUST |
| TS-2664-01 | TUBE, MOUNTING |
| TS-2665-01 | TUBE, MOUNTING |
| Z-6168-00 | LID, RADIATOR ACCESS (P) |
| Z-7756 | WELDMENT, FUEL NECK |
| Z-7773-01 | WELDMENT, FUEL TANK CAGE |
| Z-9167 | GPU CHASSIS ASSEMBLY |
| Z-9178 | WELDMENT, REAR AXLE |
| Z-9179 | WELDMENT, FRONT AXLE |
| Z-9191 | WELDMENT, FRAME |
| Z-9193 | WELDMENT, TOWBAR RAIL |
| Z-9208 | ASSEMBLY, SHELF |
| Z-9209-01 | WELDMENT, SHELF |
| Z-9217-01 | WELDMENT, STARTER BATTERY TRAY |
| Z-9229 | WELDMENT, CONTROLS PANEL |
| Z-9230 | WELDMENT, LOUVER DOOR |
| Z-9231 | WELDMENT, TOP REAR |
| Z-9232 | GPU CHASSIS |
| Z-9233 | ASSEMBLY, ENGINE/ALTERNATOR |
| Z-9243 | ASSEMBLY, FUEL TANK |
| Z-9278 | DOOR, ENGINE LONG |
| Z-9279 | WELDMENT, 28V LOUVER |
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QUESTIONS & ANSWERS
No, the manufacturer does not offer weather cover protection for this ground power unit. The sheet metal enclosure would be considered protection from the weather to safeguard the unit's engine/generator and electrical components.
This unit comes standard with a 32' (9.75 m) 4/0, voltage-sensing 12/3 AWG cable.
Yes! This unit features built-in overcurrent protection to safeguard both the ground power unit and connected aircraft systems. This feature helps prevent potential damage caused by electrical surges or excessive power draw.
The scrub brake system on this GPU is designed to provide stability and control during operation and storage. It helps prevent the unit from rolling or moving unintentionally, ensuring safety when the GPU is stationed near aircraft or other ground support equipment.
This braking mechanism is particularly important during power delivery to aircraft, as any movement could compromise the connection or pose risks to personnel. The scrub brake system adds an essential layer of operational safety and convenience for ground crews.
The cable interlock protection circuit ensures safe and secure operation by preventing the GPU from powering on when the output cable is not properly connected. This safety feature protects both the equipment and the aircraft by reducing the risk of accidental power surges or disconnections during operation. It also minimizes potential damage to the GPU or connected systems, ensuring reliable and consistent power delivery. This added layer of protection enhances operational safety for ground crews and aircraft systems.
The timed engine shutdown feature on this unit is designed to automatically shut off the engine after a set period of inactivity. If the GPU detects no demand for power or operation within a predefined timeframe, the system safely powers down the engine to conserve fuel and reduce wear and tear on the equipment. This feature enhances efficiency and safety by preventing unnecessary operation, lowering operational costs, and minimizing environmental impact. It is particularly useful in busy ground operations, ensuring the GPU is not left running unintentionally.
The Tronair 11-2820-0000 GPU should be inspected daily or before each use to ensure safe and reliable operation. Routine inspections should include checking for visible damage, ensuring all connections and cables are secure, and verifying fluid levels such as oil and coolant.
Additionally, scheduled maintenance intervals, typically recommended in the operator's manual, should include more in-depth checks, such as inspecting the filters, electrical systems, and overall engine condition.
Regular inspections not only ensure safe operation but also help identify potential issues early, minimizing downtime and costly repairs. Always follow the manufacturer’s guidelines for inspection frequency and procedures.
For the 11-2820-0000 GPU, Tronair recommends keeping a stock of critical spare parts to ensure minimal downtime and uninterrrupted operation. These include:
- H-5260 – V-Belt
- EC-1934 – 28.5V DC Output Cable
- EC-3149 – Battery
- EC-3680 – Alternator
- H-4000 – Wheel/Tire
- H-5262 – Oil Filter
- H-5263 – Fuel Filter Element
- H-5264 – Secondary Air Element
- H-5265 – Primary Air Element
- H-5266 – Injector Assembly
- H-5267 – Exhaust Gas Recirculation Valve
- H-5268 – Starter
- H-5269 – Water Pump
- H-5270 – Thermostat
- H-5271 – Auto Tensioner
If you need to order any of these replacement parts, please contact our aviation specialists for assistance.
Special precautions are necessary to protect the GPU during long-term storage. It is recommended that the unit be stored in a building that is heated during winter months. Moisture-absorbing chemicals should be placed inside the unit in climates where there is excessive dampness.
To further ensure the unit's components remain in good condition during storage, follow these measures:
- Clean the Unit Thoroughly: Remove any dirt, grease, or debris from the GPU to prevent corrosion and buildup during storage.
- Drain Fuel and Fluids: Drain the fuel system to avoid deterioration or gumming, and top off oil and coolant to minimize internal rusting or contamination.
- Protect the Electrical Components: Disconnect the battery and store it separately in a cool, dry place. Ensure all electrical connections are clean and secure, and protect exposed terminals with dielectric grease or covers.
- Elevate Tires and Move Periodically: If the unit has wheels, use wheel blocks or jacks to relieve pressure and prevent flat spots. Roll the GPU occasionally to avoid tire degradation.
- Inspect and Secure Hoses and Cables: Ensure hoses and cables are free of kinks, cracks, or damage. Coil cables neatly and cover them to prevent environmental damage.
- Prevent Pest Infestation: Seal any openings to prevent pests from nesting inside the unit.
- Periodic Checks: Perform periodic inspections, such as starting the engine briefly and rotating components, to ensure functionality is preserved.
These precautions will help ensure that the GPU remains operational and ready for use when removed from storage.
No, if the diesel engine loses power, the 24V battery boosting system on the Tronair 11-2820-0000 GPU will be disabled, meaning it will not maintain amperage to the aircraft. This prevents the GPU from continuing to supply power during the turbine start, which could lead to a hot start if proper precautions aren't taken.




